Double shaft shredding machine using reducer configuration need to know
Double shaft shredding machine equipment is driven by the motor low speed and high torque transmission equipment, reducer in the prime mover and the working machine or the actuator between the role of matching speed and transfer torque, is a relatively precise machinery. Therefore, the role of the reducer in the double-shaft shredder equipment is very important. The whole machine consists of shredding cutter box, working table, shredding machine support, reducer, motor and distribution cabinet. The combination of double shaft shredder and reducer makes the shredder have low torque and high torque, thus improving the production efficiency.
1. Due to various types of reducer, different models, so the two-axis shredder equipment in the configuration of reducer must be reasonable configuration. General machine with speed regulating motor, ZQ reducer, shredding machine equipment equipped with gear reducer is mainly in the process of tearing of spindle bearing material impact, in order to reduce the load change on the damage of the motor and other auxiliary equipment, reducer still has an important role is to adjust speed, the speed of the motor is fixed through the part in gear or worm transmission way to convert the speed ratio to achieve control of the equipment operation.
2. Reducer lubrication in the double-shaft shredding machine is also important, the quality of reducer lubricating oil will affect the life of the bearing, the new reducer shaft bearing used better quality alloy steel, so that the reducer in hardness and durability has been greatly improved. However, the reducer also needs regular maintenance, long-term use will inevitably cause wear and tear, and shredding machine working environment is full of noise and vibration, there is also dust, into the bearing room will be a large number of accumulation, resulting in wear bearing room. These areas should be cleaned regularly.
3. Routine maintenance of the reducer, reliability of fasteners, and correct connection of oil pump; Whether the coupling shield, grounding wire and other protective devices are installed; Check the cleanliness of lubricating oil once a month and replace it if it becomes dirty or deteriorated. After the initial operation of the reducer for 300 hours, the lubricating oil should be replaced. Clean breathable cap and oil station filter once a month to remove sundries in the filter; Check whether the connection bolts between the motor and the reducer are fastened; Check whether the connection bolts between the motor and the reducer are fastened; Check oil level, oil temperature and oil pressure daily.
4. Regarding the disassembly and replacement of reducer, the reducer and the motor should be perfectly matched. Unscrew the screw on the dustproof hole on the outer side of the reducer flange, adjust the clamping ring of the PCS system, align the side hole with the dustproof hole, and screw in the inner hexagon for tightening. Later, remove the motor shaft key. Connect the motor and reducer naturally. When connecting, must ensure that the reducer output shaft and the motor input shaft concentric, and both sides of the flange parallel. If the concentricity is not common, will cause the motor shaft broken or reducer gear wear.
As a result of the two-axis shredding machine is shredding a variety of two-axis cans such as two-axis drink cans, paint barrels, scrap iron plate, scrap iron slag, cans and other pellet favorable equipment, so two-axis shredding machine equipment in use should pay attention to the above points. If the use of double shaft shredder equipment specific unclear place can consult Shuangxing Machinery to understand more professional product knowledge.